Equipment List

Forgings:
2 8,000 ft. lb. Chambersburg Impacter w/ Induction Heating System
2 8,000 ft. lb. Chambersburg Die Forger w/ Induction Heating System
1 75 ton Minster Trim Press
1 80 ton Federal Trim Press
1 400 ton Minster Coin Press
1 45 ton Minster Mechanical Press
1 150 ton Minster Mechanical Press
1 Metal Muncher
1 50 hp Joy Compressor
1 100 hp Ingersoll Rand Compressor
10 Airtek Aftercoolers
1 Garden Denver 125 hp Air Compressor
1 50 hp Sullair Air Compressor

Steel Cutting:
1 75 ton Niagara Bar Shear
1 Slugger Bar Shear Max 3″
2 Kalthenbach KKSs-400 Production saws
1 Kalthenbach Blade Sharper
1 4′Lathe Carrol Jamison
1 Rockwell Belt Sander
1 Northpoint Drill Sharpener
1 Rockwell Cut Off Saw
1 South Bend Deka Drill
1 Bridgeport Mill
1 AMW Surface Grinder

Finishing:
1 36′x 42′Wheelabrator Shot Blast Machine
1 Wheelabrator Shot Blast Machine
1 Wheelabrator Shot Blast Machine

Shears:
1 10 ft. Amada Shear handling material up to 3/16″thick in Mild Steel, or 1/8″thick in Stainless Steel. Machine has a blank Conveyor and Stacker
1 12 ft. Accurshear handling material up to 1/4″thick Mild Steel, or 1/8″thick in Stainless Steel
1 4 ft. shear

Punch Presses:
4 O.B.I. Punch presses
1 Gap Frame Punch Press
Coil feeding up to 30″stroke x 24″w x .090″thick. Feed tolerance ±.002″
30 to 600 ton capacity
Coil cradle handles up to 2500 lbs.
Pull through straightener handles up to 25″w x .110″thick
Bolster size up to 50″w x 32″d and 84″w x 24″d

Brake Presses:
4 10 ft 125 ton Amada Fine Benders c/w auto back gauging
3 8 ft 80 ton Amada Fine Benders c/w auto back gauging
1 14 ft 250 ton Accurpress Press Brake c/w auto back gauging
1 12 ft 130 ton Accurpress Press Brake c/w auto back gauging
1 10 ft 70 ton Allsteel Press Brake
1 4 ft 20 ton Diacro Press Brake
Large inventory of Press Brake tooling

Laser Cutting:
2000 watt CO2 Laser
Cutting Accuracy to within ±.003″, with outstanding edge quality
DNC linked to LAN system for downloading manufacturing programs
Cuts Mild Steel up to .500″thick
Cuts stainless steel up to .187″thick
Cuts aluminum up to .187″thick
Shuttle tables ensure continuous cutting. Cut to cut transfer time is about 30 seconds
Maximum sheet size is 78″w x 120″l
Non contact cutting head
Capable of laser etching
Common line cutting capable
Capable of cutting holes in pre-bent parts or tubing
Fast cutting rates 20 ga. CRS (260 IPM) – 16 ga. CRS (210 IPM) – 12 ga. CRS (190 IPM) – IPM – Inches per minute

Fabrication:
1 50 Ton Pierce-all Fabricator
1 30 Ton Strippit Fabricator
Large assortment of tooling for both machines
42″Pinch roller. Min. radius is 6″
3 point Angle/Tube Roller
2 Pemserters. 1 with Pem feeder
Amada CSW220 Hydraulic ‘V’ and edge notcher
Drill presses
Automatic tappers
Cold cutting saw for tubing and bar stock
24″radial arm saw for wood or non-ferrous metals
Deburring machine

Injection Molding:
6 Haitian MA1200-370
6 Haitian MA1600II/540
4 Haitian MA2000II/700
2 Haitian HTF280WL/J1
1 Haitian HTF380WL/J1
1 Haitian HTF600W2
6 EDM Machines
1 Double Head EDM
2 CNC Wire Cuts
1 Mill Machine
1 CNC Processing Center
2 Grinding Machines
1 Wire Cut
1 Perforating Machine
1 Deep Hole Drill Machine
3 Lathes
1 Sewing Machine
1 Laser Marking Machine
1 Fitting Machine

Machine Shop and Tool Room:
2 Vertical Milling Machines with digital readouts for both machines
2 Vertical band saws
Horizontal Surface Grinder
Turret lathe
Punch and Die grinder
In-house tool maintenance and repair
In-house machining services

Welding Machines:
5 Rocker arm spot welders. (1-25 KVA) (2-50 KVA) (2-75 KVA)
2 Multi tip press welder. (100 KVA)
1 High frequency spotwelder can spot weld aluminum (100 KVA – 3 phase)
1 Stud welding gun
1 Overhead Spot welder (29 KVA)

Painting:
800 ft. Conveyorized paint line
5 Stage Phosphate in line parts cleaner
2 Wet, spray booths
Air assisted Electrostatic spray guns for maximum wrap and minimum over spray
Nordson inline Powder booth with 2 – Electrostatic spray guns
Maximum part length of 118″unassisted, 130″manually assisted
Maximum part width on conveyor line of 30″
Maximum height on conveyor line of 54″under the hooks
Maximum weight per hook is 140 lbs
Line speeds of up to 12 ft. per minute
Off line or Batch Facility for large assemblies
1 Batch spray booth. 1 powder equipped, with Electro static spray gun
1 Steam Jenny wash booth
Typhoon parts cleaner maximum size of 48″w x 48″d x 72″h
Large roll-in Batch oven Maximum size of 96″w x 120″d x 84″h
Large explosion proof paint storage room

Assembly and Shipping Area:
7 Shipping dock level doors with dock levelers and door seals
1 Drive in Dock for unloading raw materials inside, away from the elements
2 Drive-in level doors 14ft wide x 12 ft high for handling large loads
10 Ton Overhead Crane for moving raw materials throughout the storage bay
1 Ton Overhead Crane dedicated to the Laser machines for loading and unloading
3 Fork Lift trucks
2 Fox C3 Automatic Pallet Wrapper

Engineering Design & Programming:
4 Cad stations running Cadkey 2D
3 Cad stations running AutoCAD 2D
6 Cad stations running Solid Edge 3D modeling Software
Able to process customer Cad files in DXF, DWG, CADL, STEP or IGES format
2 Programming stations. 1 running Metalsoft for NC punching, the other LVD laser programming. All NC machines and Lasers are connected via our LAN System for DNC downloading of manufacturing programs • Email & Internet access
1 ‘E’ size HP Design Jet Color plotter
2 ‘B’ size HP laser printer